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How Much PCR Material Can Be Added to Plastic Packaging?

• PCR Content Range in Cosmetic Packaging (10%–100%)
Most beauty packaging can incorporate anywhere from 10% to 100% PCR plastic. Lighter, simpler components often tolerate a higher PCR ratio, while thicker or load-bearing parts may require a more balanced blend to maintain strength and appearance.
• Ideal PCR Percentage for High-Strength Components (30%–50%)
For packaging that needs extra rigidity—such as lotion bottles, airless containers, or heavy-wall cream jars—brands typically choose 30–50% PCR. This range ensures the packaging remains strong, durable, and visually stable while still reducing the use of virgin plastic.
• PCR Levels for Caps, Tubes & Components (50%–70%)
When it comes to accessories like caps, closures, flexible tubes, and lightweight jars, the structure is less demanding. These components can comfortably hold 50–70% PCR, offering brands a higher sustainability percentage without affecting usability or decoration.
• Packaging That Can Reach 100% PCR
Certain materials—especially PET bottles and some HDPE containers—can achieve 100% PCR content while maintaining clarity, strength, and recyclability. Using 100% PCR creates an especially compelling sustainability story, allowing brands to highlight a fully circular packaging loop. This option works particularly well for toners, cleansers, body care, and haircare products where bottle clarity or color uniformity can be controlled through design choices.
☛ Higher PCR content helps the environment but may slightly change the look or texture of packaging. Brands need the right mix to stay green and keep packaging strong and attractive. Othilapak helps pick PCR levels that work well for both style and performance.
☛ Othilapak reviews each brand’s needs, like product shape, strength, and style, before recommending a PCR ratio. Whether using just a little or going for 100% PCR, we make sure your packaging matches your sustainability goals and stays reliable.
